轴承行业工业视觉筛选-Bearing Industrial Visual Screening
目前大部分工厂的产品检测环节仍然依赖人工和传统的机器视觉检测算法，面对日益激增的产量和质量需求，这些检测方式逐渐显得力不从心。
Currently, most factories still rely on manual labor and traditional machine vision inspection algorithms for product quality checks. Faced with increasingly growing production volumes and quality requirements, these inspection methods are gradually struggling to keep up.
您的质检环节，是否正在付出高昂代价？Are you paying a high price for your quality control measures?
效率极其低下 Extremely Low Efficiency
精度与可靠性差 Poor Accuracy and Reliability
一致性难以保证 Inconsistent Results
漏检风险高High Risk of Missed Defects
人工成本高High Labor Costs
专业人员培养周期长，肉眼检测速率平均仅10个/分钟，缺陷漏检率高达10-15%。 Long training cycles for professionals. Average visual inspection speed is only 10 units/minute . Missed detection rate for defects is as high as 10-15%.
碍于个体视力及肉眼抗疲劳程度差异，细小的微裂纹漏检率达20%。
Due to variations in individual eyesight and resistance to visual fatigue, the missed detection rate for tiny micro-cracks reaches 20%.
人员及班次的差异导致一致性差 Variations between personnel and shifts lead to significant inconsistency.
微小缺陷难被检出,零件数量巨大无法全检 Minor defects are difficult to detect.The massive number of parts makes 100% inspection impractical.
生产单位平均约30%人力资源的投入 Manual inspection consumes approximately 30% of the roduction unit’s human resources on average.
用于制造业的各个场景 For various scenarios in manufacturing
轴承制造过程的检测需求：Bearing Manufacturing Technology
1.尺寸检测：轴承内/外圈，滚动体(滚珠/滚柱) ，轴承总成:
尺寸量测Dimensional Inspection: Bearing inner/outer rings. Rolling elements (balls/rollers).Bearing assembly
2.外观检测 Appearance Inspection:
2-1 零部件外观检测需求 Component Appearance Inspection Requirements:
•轴承内/外圈及端面：瑕疵、缺料 、脏污、烂斑、锈蚀、倒角、毛边
Bearing inner/outer rings & end faces : Defects, material deficiency, contamination, pitting corrosion, rust. Improper chamfering, burrs
•滚动体（滚珠，圆柱体/圆锥体滚子）：表面划伤 、磕碰 、压伤 、漏加工、黑斑 、锈蚀等检测
Rolling elements (balls, cylindrical/tapered rollers):Surface scratches, dents, crush damage，Missing machining operations, dark spots, rust, etc.
•保持架成型检测：有无开裂
Cage formation inspection : Crack presence check
2-2 轴承总成 外观检测 Bearing Assembly Appearance Inspection：
•滚动体（钢珠、针、圆柱体）：有无检测
Rolling elements (steel balls, needles, cylindrical rollers):Presence/absence verification
•密封圈检测：有无检测 Seals：Presence/absence inspection
•轴销有无、保持架：有无检测 Pins and cage：Axle pin presence check & Cage presence confirmation
•标号字符：有无检测 Identification markings : Marking presence inspection & Legibility check of stamped characters
2-3 整体外包装封装标签检测（印刷）：有无及准确检测
Final Packaging Label Inspection (Printed): Presence/absence verification & Print accuracy validation
为品质装上“AI之眼”：告别漏检误判，实现零缺陷质量闭环
自动化及黑灯工厂 Automation and Black Light Factory
在产品制造过程的视觉检测筛选，自动识别，自动定位等核心方案解决。
Delivering core solutions for visual inspection screening, automated recognition, and precision positioning in manufacturing processes.
视觉检测测量 Vision-Based Inspection & Metrology System
超高检测精度和超快处理速度，实现高质量和高效率生成。
Achieve high-quality and high-efficiency production through ultra-high detection accuracy and ultra-fast processing speed.
仓储物流应用 Storage and Logistics Applications
物品出入库识别、码放引导；分拣与拆码垛引导
Identification and coding guidance for incoming and outgoing inventory of items; Sorting and palletizing guidance
AI视觉检测机专用于自动检测产品的尺寸与表面缺陷，替代人工。设备集成自动上料、视觉识别及分拣装置，实现全流程自动化。核心采用基于深度学习的视觉算法，提升精度。预留工业接口，便于产线集成。
AI Vision Inspection Machine is designed for automated detection of product dimensions and surface defects, replacing manual inspection. The system integrates auto-feeding, vision recognition, and sorting units to achieve full-process automation. Its core utilizes deep learning-based vision algorithms, enhancing detection accuracy. Industrial interfaces are reserved for seamless production line integration.
案例 Case 1-轴承内/外圈检测 Bearing Inner/Outer Ring Inspection
- 检测缺陷种类：裂纹、磕碰伤、磨伤、擦伤、倒角缺损、毛刺、黑皮、锈蚀、混料、缺料、削料、倒角尺寸、字符缺失、字符错打、麻点……Defect Categories: Cracks, Impact Dents, Grinding Burns, Scratches, Chamfer Defects, Burrs, Black Scale, Rust/Corrosion, Material Mixing, Material Shortage, Machining Scrap, Chamfer Dimension, Missing Markings, Misprinted Markings, Pitting
案例 Case 2- 轴承滚动体检测Bearing Roller Surface Inspection
- 检测缺陷种类： 裂纹、磕碰伤、磨伤、擦伤、倒角缺损、毛刺、锈蚀、混料、缺料、削料……
- Defect Types for Inspection: Cracks, Impact Marks, Grinding Burns, Scratches, Chamfer Defects, Burrs, Rust/Corrosion, Material Mix-Ups, Material Shortages, Machining Scraps
探索新机会 Explore New Opportunities
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